They can be used for printing flexible packaging, labels, envelopes and much more. printing defects, Tags: For direct printing on corrugated board, soft, thick flexographic plates of approx. Delivered in a handy storage case with conversion tables. The data is converted into measurement data for descriptive analysis and display. Plate surface tension. function refreshPassoDeformato() { Therefore, depending on ones printing process, one can avoid certain plates. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. If you sign up for a service provided by a third party under contract with us, we will share your name and the minimum information necessary for the third party to provide these services. If used with UV inks, the plate must be as swell-resistant as possible. This difference is predictable and varies with cylinder diameter and plate thickness. Here a tutorial about the management of the PDF file with the application of the reduction. Flexo Plate 1.14mm Features: 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression. For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). Plate duration 5. Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. function convertiPassoStampaNonDistortoInMM() { By continuing to browse the site you are agreeing to our use of cookies. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. ORDER NOW THE FLEXO PRINTING PLATES, THE PHOTOPOLYMER FOR FLEXO PRINTING. Flexo Consultant Intergraphic Technologies. Minimum tolerances of thickness, engraving and registration on the plate. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); In flexo platemaking, Photopolymer printing forms (different from direct engraved printing forms) are generated through UV light exposure. Copyright Kuen Yuh Machinery Engineering Co., Ltd. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. Are made in a controlled and repeatable manner. The engraved image will not resemble the correct proportions until the plate is wrapped and mounted to your specific printing cylinders. If you have any questions, dont hesitate to contact me. However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. Tapes that meet the demands of your craft and of specific jobs. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. Collating Printing. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? Spend time analyzing, measuring, and improving your plate processes and you will be on your way to better printing. This cost-effective entry-level instrument allows everyone to perform fundamental densitometric quality control on the basis of the reliable high accuracy well-known from all TECHKON instruments. } Light finishing process is to remove the surface . We may supplement the information collected from you with information that is available from publicly available third party sources. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). Printing plate distortion calculation for flexoprinting. The difference between the two sides is what is known as the relief depth. 2021. 2.PS chapa es usado en offset maquina. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. cliches: '+spCliches+' poliestere: '+spPoliestere); Therefore, depending on what one is looking to print, micro screening can be suitable or not. 2. For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. About the Author :Mohammed Abdul HaleemEmail: packagingprinting@consultant.com. psNonDistorto=psNonDistorto.replace(',','.') Plate Thickness. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. console.log("Unita di misura seleziona: " + unitaMisura); Plate Thickness is One Factor. Need a help for your flexo prepress? Nowadays flat top dots have almost become a must for quality prints. Thickness (mm) 1.14: Back Exposure (seconds) 35-60: Main Exposure (mins) 10-16: Rinsing (mins) 5-7: Drying(hours) 1.5-2: Detackfying (minutes) 8-15: . Plate duration 5. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. JavaScript seems to be disabled in your browser. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. One disadvantage of micro screening is the plate duration. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. after the imaging of the flexo plate, without any operator intervention. refreshPassoDeformato(); You must have JavaScript enabled in your browser to utilize the functionality of this website. var psNonDistortoInMM=0; Plate material General conditions of purchase & Return terms, and be sure that your plates will be top quality. 50m/min. (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine , Find Complete Details about (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine,Rubber Flexo Plate Making Machine,Resin Offset Printing Plate Making Machine,Plate Makers from Supplier or Manufacturer-Qingdao Pingte Machinery Equipmake Co., Ltd. Dots "dipping" into the anilox. Impression or printing plate cylinder is dirty. Everything has been designed to ensure your safety. . Our sleeves and cylinders are created and print 100% distortion free. and the light source uniformly promotes the thickness of all parts of flexo plate is same. I am now pleased to share this formula with you. 3. Luckily, there are flat top dot solutions for each of these. Esko Packedge, But, in flexo, image distortion is a lot less fun. 60 ShA (DIN) are mainly used. Photopolymer plates are either viscous liquids or solid sheets of appropriate thickness. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. The short answer is absolutely yes. Target relief specifications should be confirmed with the printer. Using these values, since: [print diameter - ( 2 x soft thickness )] / print diameter = distortion factor. '; Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. 2.4225 / 2.5465 =0.9513 = 95.13%. 1.14 mm [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor. . This usually includes a polyester backing attached to a photopolymer coating. Machine Dimension. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. return; Great plates with the wrong anilox rolls offer nothing to improve quality. A flexo plate's ideal relief depth (the difference in height between the bottom of the plate and the printing surface) of course depends on the thickness of the plate itself. var Kfattore=0; Simple operation 3M has a full suite of options and decades of industry experience, so we can help you match a tape to the job at hand. yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); switch (unitaMisura) { An error has occurred while submitting. Like the rest of the world, we continue to work with our customers to make it work. calcolaPassoDeformato(); Digital and analog versions for UV, waterbase and solvent inks are available. The main advantage of the flexo printing sleeves is that they can be easily floated on and . Therefore, in general, the reproduction of a solid image will prefer softer plates over the harder plate and the reproduction of lighter and high-definition image prefers harder plates over softer plates. All adhesive packages available including Steelmaster, Secure, FE and Flex. to be used for flexographic cliches. Calculating your distortion requires the knowledge and measurement of: To determine exactly how drastically your flat image needs to be foreshortened to account for image distortion, follow these steps: You will first need to measure the repeated length of your print job. Save my name, email, and website in this browser for the next time I comment. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 We are not responsible for the privacy practices of non-our web sites linked to this site. 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 Aero-Mounts are very durable, made with multiple layers of tough, stable polyester film to a thickness of 0.015". In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. For flexographic printing on packaging films, mainly hard plate types are used, similar to label printing. The hand-held refractometers fit in every pocket! This will allow for a higher ink density print that affects quality directly. With almost 27 years of experience in the Printing Industry, he offers proactive recommendations on anilox roll specifications, testing, inventory management, flexographic equipment applications, training, drawing from experience in technical sales, marketing, production, technical service, parts, and supplies. You will be given the opportunity to 'opt-out' of having your information used for purposes not directly related to this site at the point where we ask for your information, and you will be notified if your information will be used by outside parties. High resistance to ozone. SPECIAL PRICE 200/SQ.M. Try a few calculations and compare them to your charts. jQuery('#slSpCli').prop('selectedIndex',0); Printing is a systemviewing plate making in isolation doesnt address the total print process. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. Flexo Plate; Thickness : 1.14mm - 7mm; Suitable Ink : Water and Alcohol-Based Ink; More . Innovative PDF file recognition and verification system. 1. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); Has a helicoid focus mechanism. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. The brands listed above are trademarks of 3M. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. 2.54 mm It can actually turn into a printing issue when not properly accounted for prior to image carrier manufacturing and the beginning of print production. We focus on creative design, packaging innovations, new trends, eye catching signage, ecological solutions, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on LinkedIn (Opens in new window), Flexo plate making: how to get top-notch results, Did you know? Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. It combines the qualities of a highly accurate spectophotometer and an easy-to-use densitometer. No delamination of the photopolymer plates. Micro Screening Plate 6. JavaScript seems to be disabled in your browser. Plate cylinder width (Max.) The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. jQuery(this).val(psNonDistorto); flexoexpert. However, the plate cost for laser engraved plates is also much higher. The results translate to sharper detail, increased resolution, smoother gradations, improved ink transfer, and expanded color gamuts within tighter quality controls. } You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro, Most flexo digital plates are exposed on a flat surface.Theyd print an exact copy of the negative if it was not for the fact they have to be wrapped around a cylinder for flexo printing. After exposure, the nonimage area is removed by processing. unitaMisura=jQuery('input[name="slUm"]:checked').val(); Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. Suggest a correction. We were all using charts without knowing how the factors were derived. The new Betaflex Pro system operates at the highest resolution to provide the most accurate and consistent measurements. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. }); Common plate thickness: 0.95mm . Flat top dots 3. Their task is to transfer the ink from the anilox roller to the substrate. Input plates dimensions for each color of the project. jQuery(document).ready(function(){ With Flexo 24 you can order from 1.14 mm flexo plates with hardness about 74 - 77 Shore to 5.50 mm plates with hardness 33 . 3. It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. In case of delamination, free return within 30 days. His experience covers the spectrum of flexographic markets including wide web film, narrow web, tag & labels, foil, folding carton, corrugated packaging applications. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. Flexo Plate 1.14 mm Features : 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression Product Specification Type R114 Plate Thickness (mm) 1.14 The main purpose of the micro screening plate is to increase the surface area of the dots. Kfattore = (2 * piGreco * (spCliches - spPoliestere)).toFixed(decimali); }); Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. In the flexo printing process. tesa Softprint . indicator marks to highlight the working range of the hardness tester. 560mm. } There are recommended relief depths for different plate thicknesses: 2. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. SpectroDens is your all-purpose, modern measurement device for every application from pre-press to print. Are you looking for the lowest cost plate? Your email address will not be published. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. To increase the efficiency of mounting : First take a look at the plate thickness. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. the entire color information the spectral fingerprint of the color is precisely registered. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. Visit our Youtube channel for more useful videos. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. jQuery('#psRisultanteinPC').html(''); Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. Adobe Illustrator, Luminites team can walk you through our distortion free image carrier options and capabilities, removing the headache caused by distortion. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. With Flexo 24, you can order plates for printing on: For printing on paper envelopes or bags, you can use plates created for various types of inks: Create your plate for printing on packaging, plastic bottle labels and food packaging. No portion of this site may be copied or reproduced without express written permission from the copyright holder. Having prepared the file it is time to upload it. jQuery("#allung").html( Kfattore ); var piGreco=Math.PI.toFixed(5); We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. The usual flexographic plate thickness in flexible packaging is 1.14mm thick, but the thickness of 1.70 mm is also used in many countries of the world. refreshPassoDeformato(); Mounting tape has the wrong thickness or trapped air. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. Are produced to optimize press and ink performance. You must have JavaScript enabled in your browser to utilize the functionality of this website. (*) On any orders over subtotal 199,00 VAT excluded. So, looking upstream and down stream is necessary to ensure your plates are supporting the total printing system.Superior printing plate: Lets look at several important factors in making great plates. These metrics include 1. var unitaMisura='MM'; You will then have a choice as to whether or not we use your information for this new purpose. Whether youre solving a problem or focusing on a detail, 3M science is here to help you at the make-or-break moments of your craft. Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. Fausto Morello in 2018 for Flexo24 YT-2600. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). Follow these practical instructions: Enter the value of the printing cylinder circumference. Peak Wide Stand Microscope will be useful not only for the general observation but also for improving accuracy in precision machining and securing uniform quality in the inspection process. Initially, flexographic printing plates were mounted on the cylinders directly. Please be aware that this information may be stored on a server located in the U.S. The useful range of hardness is 20 to 80 Shore A range. The type of printing, whether front or reverse. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. jQuery("#inptPs").on('input', function(e){ . Such a plate system is called a soft tape plate system. Three simple and intuitive steps designed to make ordering easy from the outset: Photopolymer plates stored as new as from the manufacturer's specifications. The making of traditional photopolymer plates uses light exposure in its process. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. Width of the artwork to reproduce onto the plate. // al boot della pagina imposto i valori di default sugli input in pagina The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. Tweet. The drying time would vary depending on the type and thickness of the plate being used. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. It is often used in the quality control of jams, syrups, and almost any liquid where the sugar content is critical. If used with UV inks, the plate must be as swell-resistant as possible. case 'IN': RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . function refreshFattoreK(){ The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. This allows for a continuous, seamless print, that produces beautiful final products after every run. Feature. It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. if ( isNaN(psNonDistorto) ) { // verifico che il dato immesso, sia un numero They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. We supply online technical support. If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). Ink film thickness is the volume of ink that transfers to . Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. 2.84 mm Here, too, the trend is toward harder, thin plates 2.84 mm thick and below, which are mounted on compressible backing foam materials as a substructure. This websites use cookies. Thickness : 2mm; Country of Origin : Made in India; more. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). (Final price not displayed. Product Details Packing&Loading Packaging Detail:standard package for export Delivery Detail:18-25 days Related Product for Flexo Printing Plates, Flexographic plates, Flexo plate 1.PS Plate is used in offset printing machines. A system has multiple components that interact with each other and influence the performance of each. Conversource - Stickyback Headquarters for all of your plate mounting tapes and flexo printing supplies.
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